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Sensor Fatigue Testing Machine

Product Overview:
The sensor fatigue testing machine utilizes a servo-driven reciprocating loading mechanism, specifically designed for conducting cyclic compression durability tests on samples such as thin-film pressure sensors, flexible sensors, buttons, silicone elastic components, and cushioning gaskets. It allows for precise configuration of pressure, stroke, frequency, and dwell time, enabling the simulation of long-term, repetitive compression conditions. The system monitors force degradation in real time and automatically detects fatigue failure in the samples. It is an ideal solution for R&D validation and reliability/lifespan testing, meeting quality inspection requirements across sectors including electronics, sensors, and automotive components.
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Product Features:

1. Precision servo-driven reciprocating loading: Parameters such as pressure, stroke, cycle frequency, and dwell time are adjustable. The loading process is smooth, minimizing the risk of abnormal damage to the sample caused by impact.

2. Real-time force data acquisition: Users can set a force decay threshold; the system provides automatic audible and visual alarms if the sample’s performance degrades or if it fails. The machine stops automatically once the preset number of cycles is reached.

3. Disc-style mounting platform: Allows for quick and convenient fixture changes. It is compatible with a wide range of components—such as flexible sensors, buttons, and elastic gaskets—and supports custom fixture design.

4. PLC and touchscreen control: Offers an intuitive user interface. Test data is automatically saved and can be exported via USB, ensuring full traceability of test records.

5. Dual-guide-pillar configuration with vibration-dampening feet: Ensures excellent coaxiality, low vibration, and minimal noise, making the system suitable for long-duration, unattended testing.

Item

Specifications

Drive Method

Servo motor drive

Test Force Range

Configurable based on model (50/100/200/500 N)

Stroke Range

Adjustable from 0 to 100 mm

Cycling Frequency

Adjustable from 1 to 60 cycles/minute

Control Mode

PLC + touchscreen

Maximum Count

Up to 9,999,999 cycles

Protection Functions

Automatic shutdown with alarms for overload, abnormal force values, or sample failure

Fixtures/Tooling

Circular mounting platform; supports custom fixtures

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  No.5, Chuangye 2nd Road, Mulun, Changping Town, Dongguan, Guangdong, CN
  sales01@hongyu-group.net
  WhatsApp/WeChat/M:+86-137-90418503

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